Sizing Screens and Dewatering Units
PRODUCT DETAILS
Sizing Screens
FSI is a leading designer of high-performance screening equipment for the Mining industry. Their advanced technology enables efficient separation, dewatering, and classification. The equipment is manufactured in India, with VPrime providing support to ensure exceptional quality and reliability.
Vibrating Screens – Used for sizing, separating, and grading materials by particle size. They efficiently remove oversized or undersized particles in mineral processing.
Trommel Screens – Cylindrical rotating screens used for ore and aggregate classification. They are effective in separating materials based on size and are commonly used in gold and coal mining.
Dewatering Screens – Designed to remove excess water from mined materials, ensuring drier output for easier handling and further processing.
High-Frequency Screens – used for fine particle separation and improve recovery rates by efficiently classifying small mineral particles during ore processing.
PRODUCT DETAILS
Dewatering Units
The Dewatering Unit is a high-performance, containerized solution engineered for efficient solid-liquid separation in Mining operations. It enhances water recovery, reduces waste, and supports compliance with environmental regulations. By optimizing slurry and tailings management, the system helps mining operations lower water consumption, reduce disposal costs, and improve overall processing efficiency.
Key Features
High-Capacity Screening Area – Designed for efficient material processing
Adjustable G-Force – Ranges from 4 to 15 Gs for optimal performance
Maintenance-Free Operation – Permanently sealed vibrators require no lubrication
Low-Noise Operation – Runs at just 80 dB, eliminating the need for hearing protection
Key Features
High-Capacity Screening Area – Designed for efficient material processing
Adjustable G-Force – Ranges from 4 to 15 Gs for optimal performance
Maintenance-Free Operation – Permanently sealed vibrators require no lubrication
Low-Noise Operation – Runs at just 80 dB, eliminating the need for hearing protection
Product Details
Sizing Screens
FSI is a leading designer of high-performance screening equipment for the Mining industry. Their advanced technology enables efficient separation, dewatering, and classification. The equipment is manufactured in India, with VPrime providing support to ensure exceptional quality and reliability.
Vibrating Screens – Used for sizing, separating, and grading materials by particle size. They efficiently remove oversized or undersized particles in mineral processing.
Trommel Screens – Cylindrical rotating screens used for ore and aggregate classification. They are effective in separating materials based on size and are commonly used in gold and coal mining.
Dewatering Screens – Designed to remove excess water from mined materials, ensuring drier output for easier handling and further processing.
High-Frequency Screens – used for fine particle separation and improve recovery rates by efficiently classifying small mineral particles during ore processing.
Dewatering Unit
The Dewatering Unit is a high-performance, containerized solution engineered for efficient solid-liquid separation in Mining operations. It enhances water recovery, reduces waste, and supports compliance with environmental regulations. By optimizing slurry and tailings management, the system helps mining operations lower water consumption, reduce disposal costs, and improve overall processing efficiency.
Related Document
Sizing Screens and Dewatering Units
Key Features
High-Efficiency Solids Separation
Containerized & Compact Design
Automated & Continuous Operation
Optimized Tailing Management
Multiple Machine Sizes & Configuration
Product Details
Sizing Screens
FSI is a leading designer of high-performance screening equipment for the Mining industry. Their advanced technology enables efficient separation, dewatering, and classification. The equipment is manufactured in India, with VPrime providing support to ensure exceptional quality and reliability.
Vibrating Screens – Used for sizing, separating, and grading materials by particle size. They efficiently remove oversized or undersized particles in mineral processing.
Trommel Screens – Cylindrical rotating screens used for ore and aggregate classification. They are effective in separating materials based on size and are commonly used in gold and coal mining.
Dewatering Screens – Designed to remove excess water from mined materials, ensuring drier output for easier handling and further processing.
High-Frequency Screens – used for fine particle separation and improve recovery rates by efficiently classifying small mineral particles during ore processing.
Dewatering Unit
The Dewatering Unit is a high-performance, containerized solution engineered for efficient solid-liquid separation in Mining operations. It enhances water recovery, reduces waste, and supports compliance with environmental regulations. By optimizing slurry and tailings management, the system helps mining operations lower water consumption, reduce disposal costs, and improve overall processing efficiency.
Related Document
Sizing Screens and Dewatering Units
Key Features
BUILT FOR EFFICIENCY
Common application | ||
Uranium | Lithium | Graphite |
Phosphate | Clays | Gold |
Silver | Coal & Coke | Niobium |
Iron Ore | Chromium | Potash |
Lead & Zinc | Copper | Platinum Group Metals (PGMs) |
Magnesium | Diamonds | Plastics |
Rare Earth Elements | Sands (Silica, Mineral, Glass,Frac) | Polymetallic (Other Base Metals) |
Lithium | Tantalum | Vanadium |
EXCLUSIVE BENEFITS
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Increased Screen longevity
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Maximizing fluid recovery and Minimizing waste volumes
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Reducing the need for dumping and dilution of Drilling Fluids
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High Quality Stainless Steel Wire mesh for longer screen life
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Frame type Replacement Screens
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Flat / Plate type Replacement Screens
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Customized Size Screens
OUR SCREENS
ENGINEERED FOR PERFORMANCE
1. Hook Strip Flat Screens
2. Wave Screens
Hook Strip Flat Screens
Hook Strip Flat Screens
Hook Strip Flat Screens
3. Metal Frame Screens
4. Composite Screens
Process Specifications
Offshore Drilling
Onshore Drilling
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Advanced mud cooling systems designed for extreme downhole temperatures exceeding 175°C.
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High-capacity cooling (up to 1000 GPM) with 2.3 SG and 40% solids handling.
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Reduces surface mud temperature, protecting surface equipments, drilling fluids & down hole tools and enhancing drilling performance
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Engineered for high ambient temperatures (50°C+) and extreme humidity conditions.
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Efficient cooling with high-volume capacity, reducing Non-Productive Time (NPT).
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Supported by expert onsite technicians for safe and reliable operations.
Onshore Drilling
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Engineered for high ambient temperatures (50°C+) and extreme humidity conditions.
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Efficient cooling with high-volume capacity, reducing Non-Productive Time (NPT).
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Supported by expert onsite technicians for safe and reliable operations.
Lab Equipment
Mud lab equipment is essential for analyzing and maintaining drilling fluid properties, ensuring optimal performance and well-bore stability. This equipment helps measure density, viscosity, filtration, lubrication, and chemical composition, enabling precise control over drilling fluid parameters.
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Mud Balance
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Marsh Funnel and Mug
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Sand Content Kit
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6 Speed Viscometer
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Lubricity Tester
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API Filter Press
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Thermocups
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Retort Kit
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Hamilton Beach Mixers
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HTHP Fluid Loss Apparatus
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pH Meter
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Multi-Cylinder Filter Press
Lab Reagents
Lab Reagents are essential for drilling fluid analysis, helping assess pH, viscosity, filtration, and contamination effects. They ensure accurate simulation of real drilling conditions, optimizing fluid performance and compliance with industry standards.
Key Features
BUILT FOR EFFICIENCY
Description:
EP Lube used in water-based mud to reduce torque, drag & possibility of pipe sticking. These lubricants find their application in highly deviated well bores, where a tough lubricating film is needed between the wall cake and drill string.
Benefits:
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Decrease torque and drag
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Reduce friction between the drill string & the open hole
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Reduce chances of stuck pipe
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Description:
Corrosion Inhibitor effectively prevents metal degradation by forming a protective barrier against harsh drilling environments. Works in both water-based and oil-based mud systems.
Benefits:
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Extends Equipment Life
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Protects drill pipes and equipment from corrosion
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Maintains structural integrity in harsh conditions
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Description:
PAC- L is a water-soluble polymer derived from modified cellulose. It causes a minimal increase in viscosity and provides filtration control.
Benefits:
Reduces fluid loss
Provides high temperature resistance
Prevents shale swelling and disintegration
Description:
PAC-R is a high molecular weight poly anionic cellulose polymer used in water-based drilling fluids. It functions as an effective filtration control agent while providing increased viscosity.
Benefits:
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PAC-R is a high-yield viscosifier
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Provides superior fluid loss control with enhanced filtration properties
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Offers excellent thermal stability
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Description:
Polymeric Deflocculant Liquid is a modified Tannin Based Compound. It is a versatile mud conditioner and Drilling Rheology Controller.It is highly soluble over a large range of temperatures.
Benefits:
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Reduces fluid loss in HPHT environment
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Environment friendly Drilling Deflocculant
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Works over a wide range of temperature
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Description:
These additives are used to reduce the surface tension of water-based mud systems and the sticking tendency of water sensitive cuttings.
Benefits:
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Reduce bit balling, mud rings
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Reduce friction & torque
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Reduce chances of stuck pipe
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Description:
Rig Wash is an environmentally friendly liquid detergent. It is designed for cleaning Rigs and Platforms utilizing a blend of ionic and non-ionic surfactants to effectively remove grease and grime. It works as a Heavy-Duty Degreaser and Detergent. It can also be used as Drilling Detergent in special conditions.
Benefits:
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It can be used in all water-based drilling fluids
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It works as an oil emulsifier in fresh water and sea water mud
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It reduces torque and drag
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Description:
Clean Bore efficiently removes drilling debris, oil, and residue, ensuring a clean and stable well-bore. Its high-performance formula enhances displacement efficiency and drilling fluid compatibility.
Benefits:
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Effectively removes drilled solids and debris
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Enhances well-bore stability and hole cleaning efficiency
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Compatible with various drilling fluid systems
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Maintains performance in high-temperature conditions
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Description:
Drill Foam enhances cuttings removal and well-bore stability by generating stable foam in air and mist drilling. Its advanced formulation reduces fluid consumption and improves drilling efficiency.
Benefits:
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Generates stable and high-quality foam for efficient cuttings removal
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Requires a small dosage for effective hole cleaning and dust suppression
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Provides excellent stability under high-temperature and high-pressure conditions
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Description:
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Bentonite API 13A Section 9
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Bentonite API 13A Section 10
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Bentonite API 13A Section 11
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Description:
Bactericide prevents bacterial growth, protecting drilling fluids from degradation and contamination. Its powerful formula ensures system integrity and extends fluid life in various drilling conditions.
Benefits:
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Effectively controls bacterial growth in drilling fluids
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Requires a small dosage for long-lasting protection
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Maintains stability in high-temperature and harsh conditions
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Description:
Drilling Starch effectively reduces fluid loss and enhances well-bore stability. Its high-quality, biodegradable composition ensures optimal performance in water-based drilling fluids.
Benefits:
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Provides effective fluid loss control in drilling fluids
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Requires a small quantity for optimal performance
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Maintains stability in high-temperature and saline conditions
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Description:
High-Temperature Drilling Starch provides excellent fluid loss control and thermal stability in extreme drilling conditions. Its durable, biodegradable composition ensures optimal performance in high-temperature water-based mud systems.
Benefits:
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Provides superior fluid loss control in high-temperature environments
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Requires a small quantity for effective performance
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Maintains stability under extreme heat and harsh drilling conditions
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Description:
CHS Polyamine provides superior shale inhibition, preventing well-bore instability and minimizing clay swelling. Its high-performance formulation enhances drilling efficiency in water-based mud systems.
Benefits:
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Effectively stabilizes shale and prevents well-bore instability
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Requires a small dosage for optimal performance
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Maintains stability in high-temperature and high-salinity conditions
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Description:
Xanthan Gum/XC Polymer is a high molecular weight biopolymer. It is used as a viscosifier in drilling fluids as well as for polymer flooding in oil reservoir.
Benefits:
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Provides excellent suspension properties
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Stable over a wide pH range and is effective in saturated brines as well as fresh and sea water base drilling fluids
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Resistant to bacterial fermentation
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Description:
Drag Reducer minimizes friction, reduces pressure loss, and improves fluid flow in drilling operations. Its advanced formulation enhances pumping efficiency and overall drilling performance.
Benefits:
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Minimizes friction and pressure loss for smoother fluid flow
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Enhances pumping efficiency, reducing energy consumption
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Improves overall drilling performance and rate of penetration
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Performs effectively in various drilling fluid systems
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Description:
Non-invasive Fluid Additive (NIFA), is a finely graded fibrous material which helps in preventing filtrate invasion.
Benefits:
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Reduces formation damage
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Enhances well-bore stability
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Minimizes fluid loss
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Improves lubrication and reduces friction
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Optimizes drilling efficiency
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Description:
Sulfonated Asphalt is an anionic surfactant derived from asphalt through a sulfonation process. It is commonly used as a stabilizer and dispersant in drilling fluids.
Benefits:
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Inhibits shale swelling
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Helps produce thin filter cake
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Seals small fractures and enhances wellbore stability
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Description:
CPGsare water-soluble, non-ionic surfactants that exhibit a cloud point. Theyplay a key role in wellbore stability and performance, especially in cold environments or deepwater drilling.
Benefits:
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Prevents shale from swelling and fracturing
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Provides higher drilling efficiency by reducing torque and drag
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Description:
CFL is a biopolymer derived from lignin and is widely used as a mud thinner or deflocculant in water-based drilling fluids.
Benefits:
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Effective thinning agent
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Reduces mud viscosity, highly effective deflocculant and rheology stabilizer
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Functions well at elevated temperatures and in the presence of contaminant
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Description:
Partially Hydrolyzed Polyacrylamide (PHPA) is a water-soluble polymer derived from polyacrylamide. It is compatible with high-salinity and high-hardness waters.
Benefits:
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Inhibits clay/shale swelling
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Used as Shale Stabilizer
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Enhances viscosity and reduces fluid loss
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Maintains fluid weight, suspends cuttings, and improves wellbore stability
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Key Features
BUILT FOR EFFICIENCY
Disclaimer:
BRANDT, COBRA, KING COBRA, VENOM, and VSM 300 are trademarks or registered trademarks owned by National Oilwell Varco. M-I SWACO, MONGOOSE, and MEERKAT are trademarks or registered trademarks of M-I L.L.C. Derrick, FLC500, and FCL2000 are trademarks or registered trademarks of Derrick Corporation. Continental Wire Cloth does not produce screens for NOV Brandt® or Derrick®. CWC offers compatible replacement screens that serve as alternative solutions for solids control requirements.
Related Document
Sizing Screens and Dewatering Units